The diamond grinding process comprises three main steps, including the preparation phase, surface grinding phase, and the final diamond-polishing phase. The preparation phase involves ensuring that the surface is free from dust, debris and any other foreign materials that might affect the process's success. Preparations can be done using high-pressure cleaning or the use of shot blasting equipment.
The next step is the actual surface grinding phase, which entails running the blade assembly at a predetermined level across the pavement surface, creating saw cut grooves. During this process, the diamond saw blade grinds down the concrete surface to achieve the required smoothness and texture. The uncut concrete between each saw cut breaks off, leaving behind a macroscopically smooth surface.
The final phase of the diamond grinding process is diamond polishing, which involves the use of a diamond polishing pad to further refine the surface created during the surface grinding process. The diamond polishing step enhances the surface quality, making the pavement more durable, and wear-resistant.
The diamond grinding process is primarily used as a corrective measure for pavement smoothness defects. This process helps to create a smooth pavement surface for both heavy and light traffic. Diamond grinding significantly increases the pavement's service life by restoring the pavement's texture, reducing noise and restoring macrotexture to the surface.
Diamond grinding is an excellent option for smoothing rough and uneven pavement surfaces. Pavements become rough and uneven due to wear and tear, environmental factors, and other factors such as poor construction quality. The pavement becomes hazardous to motorists and pedestrians, and the surface becomes challenging to walk on, making it suitable only for heavy traffic. Diamond grinding solves these problems by restoring pavement durability and smoothness.
At times, there has been confusion between diamond grinding and concrete polishing. Although both processes aim to improve a concrete floor's surface, the main difference between them is the level of aggregates exposure that remains on the surface after grinding. Concrete polishing aims to produce a high-gloss surface, while diamond grinding aims to produce a smooth surface suitable for heavy traffic.
In conclusion, diamond concrete grinding is a vital process that improves pavement surface quality. This process should be carried out by professionals who understand the process and know how to achieve the best results. Maintaining the correct diamond blade assembly is critical in ensuring the process's success. If you are seeking to improve the quality and durability of your pavement, diamond grinding is the way to go.